Electronic Manufacturing Services

Facility for manufacturing PCBs with high reliability prototypes to serial production. Facilities include

Pick and Place
  • Versatile Pick and Place Machine with Mounting speed of 12,500 Components Per Hour, can handle next generation components
  • Smallest Component size 01 005 Chip.(0.4mm X 0.2mm)
  • Large size components upto 75 mm Sq.
  • 30 Micron Placement accuracy.
  • Component value Verification before placement.
  • Complex Processor board having 23,452 points with 6,000 components.
  • In Process inspection through Automatic optical inspection and X-ray machines.
Board Level Manufacturing

Our environment friendly state-of-the manufacturing facility has an extensive array of automated test equipment and test rigs to validate manufactured boards. It has provision for stress screening of manufactured PCB's to eliminate premature failures. The Board manufacturing process includes comprehensive in-process inspection techniques to weed out causes of manufacturing defects prior to their actual occurrence in the production line. The production process is tuned for reliability of manufactured parts as opposed to a high rate of production. The Production engineers are also trained and motivated to ensure quality of the production, rather than high speed production.

SMT (Surface Mount Technology) component placement systems, commonly called pick-and-place machines or P&Ps, are robotic machines which are used to place surface-mount devices (SMDs) onto a printed circuit board (PCB). They are used for high speed, high precision placing of broad range of electronic components, like capacitors, resistors, integrated circuits onto the PCBs which are in turn used in computers, telecommunications equipment, consumer electronic goods, industrial equipment, medical instruments, automotive systems, military systems and aerospace engineering.

The enhanced JUKI user interface allows the creation of a pick and place program in an intuitive way for fast and error free programming. Juki pick and placers are medium-sized machines called "modular-type". These type are characterized by the flexibility of re-arranging the manufacturing line depending on the volume of production.

Reflow Soldering

Reflow Machine : VITRONICS XPM2, 10 Zone ( 8 + 2), Automatic Thermal Profiling

The Vitronics reflow machine is robust design combined with a unique heat transfer system consistently delivering benchmark thermal performance, precise process control, and superior value for high production in a 24x7 environment. It specializes in the design and manufacturing of mass soldering equipment for the global circuit board assembly market and includes Reflow, Wave and Selective Soldering technologies. It is a powerful system with excellent thermal transfer, resulting in minimal ΔT's, robust process control, and flexible cooling packages, all designed to handle the challenges of today's lead-free soldering.

Sources :

Key Optional Features:
  • Advanced controlled cooling
  • Nitrogen atmosphere with true air switching and quick purge
  • CAMX host communication software
  • Stack filter
  • Dual lane with independent lane speed control
  • Condensing gas recirculation system
  • Bar code traceability system
Manual Soldering

More than 200 Skilled and Trained Resources are avialable which are training by Qualified External agencies on IPC, VSSC , HAL, BEL , SHAR.

  • Interactive Knowledge Sharing sessions with Industry Experts.
  • Orientation and Induction Program for New Recruits.
  • Periodic assessment of Training needs Tracking the Competency Matrix (Multi skill capabilities)

Wiring and Cable Harnessing

Data Patterns has the facility to build wires and harnesses to system requirements which are used to integrate sub-systems in the system. We have automatic test equipments to validate the cable and harness in the integrated systems.